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The Rise of the ‘Cloud-Based Monitoring System’ in the Industrial Gas Industry

기사입력2025.05.14 09:56


▲Advantages of cloud-based monitoring system introduced on GCE homepage (Source: GCE)

Data centralization Real-time analysis Immediate detection of anomalies
Automatically analyze gas consumption patterns to maintain optimal inventory levels

Recently, the introduction of cloud-based gas supply device monitoring systems has become active in industrial sites, and it has been found that safety is improved by identifying abnormal signs through real-time analysis, costs are reduced by analyzing optimal gas consumption patterns, and resources are optimized.

According to the special gas industry, cloud-based monitoring systems are emerging as a new trend due to the need for efficient gas management in line with the trend of artificial intelligence (AI) and digital transformation in the industry.

The existing gas supply method was centered on manual monitoring and individual alarm systems, but with technological advancements and digitalization, more efficient gas management is becoming necessary.

Special gases for industrial and research use must be maintained at a high purity, and real-time monitoring of their supply status is essential.

In the existing system, gas volume checks and leak checks were mainly performed manually, which was a time-consuming and manpower-intensive process.

On the other hand, the recent emergence of monitoring systems incorporating cloud technology has made it possible to track gas consumption, analyze data in real time, detect leaks, and optimize maintenance.

These systems are particularly suitable for rayIt is suitable for high purity gas management required in low cutting, semiconductor manufacturing, chemical research labs, medical facilities, etc.

Additionally, with many companies having to operate multiple gas supply units remotely, cloud-based systems provide the ability to centralize data, analyze it in real time, and immediately detect anomalies.

■ Cloud-based system real-time data analysis and prediction maintenance advantages

Conventional gas monitoring methods typically involve regularly checking sensors.

On the other hand, by utilizing a cloud system, the gas supply status can be checked immediately through real-time data collection.

Additionally, AI-based predictive analysis can be applied to identify in advance when equipment maintenance is needed, maximizing operational efficiency.

Additionally, the cloud-based monitoring system reduces gas waste and improves inventory management processes.

For example, while existing methods often resulted in inventory shortages or overflows, the cloud system automatically analyzes gas consumption patterns to help maintain optimal inventory levels.

This will help reduce unnecessary costs and optimize the gas supply process.

Especially in industrial settings, gas leaks can be a major risk factor, and cloud monitoring systems provide the ability to analyze sensor data in real time, detect abnormal signs, and immediately sound an alarm.

Additionally, recorded data can be used to identify potential leak points, enabling proactive response.

Companies that use gas in multiple research labs or manufacturing plants need a system that can manage multiple facilities simultaneously.

Cloud giThe semi-system helps companies monitor and regulate all their gas supplies from a single platform, reducing management costs and maximizing efficiency.

■ Introduction of cloud-based system, compatibility with existing facilities is important

Before implementing a cloud-based monitoring system, compatibility with the currently operating gas supply system must be checked.

To do this, you need to check whether the sensors and data transmission devices can connect to the cloud platform and, if necessary, perform hardware upgrades.

In addition, when building a cloud system, the data transmission method must be stable.

Typically, wireless communication technologies such as Bluetooth, LoRaWAN, and Zigbee can be utilized, and an appropriate protocol must be selected depending on the specific environment.

An intuitive dashboard is also important so that users can easily view and analyze data.

It is also desirable to integrate AI-based data analysis functions to automatically analyze gas consumption patterns and suggest optimal operating strategies.

Data security is important, especially when transmitting data from industrial sites to the cloud.

Therefore, when introducing a system, it is necessary to establish a plan to protect data from external intrusion by applying strong encryption and security protocols.

A representative product is GCE's FloCloud.

The product features an easy-to-use analytics dashboard and reporting system that tracks and alerts every end-user point when gas pressure drops or gas flow is outside of Weld Procedure Specification (WPS) parameters, improving real-time data and eliminating the need for manual inspection.Reduces .

It can also provide immediate cost analysis of gas consumption, thereby increasing ROI by preventing gas consumer leakage and overconsumption.

■ Increase operational efficiency and enhance safety

In the future, cloud-based gas monitoring systems are expected to become an innovative solution that significantly improves the efficiency of gas management and reduces operating costs.

Additionally, the combination of AI and IoT technologies is expected to enable more precise data analysis and automated operations.

In addition, as cloud-based systems become more widespread in industrial environments, more stable and smarter gas supply management will become possible, which is expected to allow companies to increase operational efficiency and enhance safety.