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TI Unveils Multi-Axis Coreless Current Sensor TMCS2100-Q1 for HEV/EV Traction Inverters
Up to 20 Times Higher Accuracy Than Single-Axis · Supports Busbar-Unmodified Design
A Hall-effect current sensor has emerged that overcomes the accuracy limitations of conventional coreless methods by simultaneously measuring horizontal and vertical magnetic fields. Texas Instruments stated that through the TMCS2100-Q1, by combining multi-axis sensing architecture and algorithms, it is possible to simultaneously meet accuracy and miniaturization requirements in traction inverter design.
On the 27th, TI unveiled the TMCS2100-Q1, a multi-axis coreless Hall-effect current sensor for hybrid electric vehicle (HEV) and electric vehicle (EV) traction inverters.
By applying a method that simultaneously measures magnetic fields in horizontal and vertical directions, the company explained that it achieves up to 20 times higher accuracy compared to conventional single-axis coreless sensors.
Displacement error is less than 1% based on 0.4mm displacement and approximately 0.25% based on 0.1mm displacement.
Jason Cole, Vice President of Sensing Products at TI, stated, "As the accuracy requirements for traction inverters increase with the proliferation of 800V architectures, engineers now have a new option to overcome the limitations of conventional Hall-effect current sensing."
The TMCS2100-Q1 was developed based on research from TI's advanced research organization, Kilby Labs.
Simultaneous Implementation of Accuracy and Miniaturization
A key challenge in conventional current sensing methods has been the trade-off between accuracy and system size.
The C-core method using magnetic cores offers high accuracy but increases volume and weight, while the coreless method is advantageous for miniaturization but can result in larger measurement errors due to displacement and magnetic crosstalk.
The TMCS2100-Q1 is designed to reduce minor displacement errors between the sensor and conductor caused by vehicle vibration by simultaneously sensing dual-axis magnetic fields.
TI stated that precise current measurement contributes to reducing torque ripple, thereby decreasing acceleration jerking and motor noise, as well as enabling efficient motor control.
Securing Busbar-Unmodified Design Flexibility
Some conventional differential coreless sensors require machining such as notches, slices, or holes in the busbar for precise measurement, which complicated thermal management and mechanical design.
The TMCS2100-Q1 allows sensor placement without modifying the busbar, thereby increasing mechanical design flexibility and enabling efficient utilization of PCB space, according to the company.
Through this, miniaturization of the entire traction inverter and implementation of high power density are possible.
The TMCS2100-Q1 is currently available for purchase on TI.com, and development support resources including the TMCS2100 evaluation module, characterization evaluation module, and TIDM-2,014 reference design are also provided.
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