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Materials Research Institute Develops Induction Bonding Technology Based on Nanocomposite Aerogel

Google 우선 소스Published2026.10.01 10:12



Initial heating rate improved by 94.6%·Bonding strength enhanced by 30.8%, Application to automotive and aerospace carbon composites expected
 
A technology for rapid and uniform bonding of carbon composites using a nanocomposite aerogel combining carbon nanotubes, magnetic iron oxide, and polyamide 6 has emerged. The technology is characterized by improving non-uniform heating, a chronic problem in conventional induction bonding processes, while simultaneously enhancing heating rate and bonding strength.
 
The Korea Institute of Materials Science announced on the 1st that it has developed high-efficiency induction bonding technology for carbon composites.

The research was led by Principal Research Scientist Oh Young-seok's team at the Fusion and Composite Materials Research Division.

By utilizing nanocomposite aerogel as a bonding medium to simultaneously generate electrical heating and magnetic heating, the institute explained that the initial heating rate was increased by up to 94.6% and bonding strength was improved by 30.8%.
 
Induction bonding is a process of joining materials using heat generated by electromagnetic induction.

The conventional method relied only on electrical heating from the carbon composite itself, resulting in non-uniform temperature distribution at the bonding interface.

According to the institute, this technology additionally generates magnetic heating through magnetic iron oxide nanoparticles, uniformly heating the entire carbon composite.

Polyamide 6 serves as a binder for the aerogel structure and increases the integrity of the bonded joint.
 
The institute stated that this technology can reduce assembly time for carbon composite components used in automotive and aircraft manufacturing and can be applied to high-speed and automated production processes.

Carbon composites are increasingly used in this field due to their light weight and high strength; however, the speed and uniformity of joining processes have been identified as obstacles to expanding mass production.

The institute conveyed that the research results are significant in that they present a direction to technically complement these limitations.
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