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[Speaking of Industrial IoT ③] Emerson Minimizes Operational Losses with Next-Generation IIoT 'Plantweb'

Google 우선 소스Published2017.08.14 16:43
Emerson unveiled its Plantweb digital ecosystem, tailored for the IIoT, last year.
Expectations are high for the Korean market, which has great potential in manufacturing, oil and gas, refining, and petrochemicals.


"Our product line, design, engineering, and project services are selected by leading automation contractors and leading instrumentation suppliers. Emerson's service approach enables end users to minimize project risk, reduce capital costs, and accelerate overall manufacturing lead times."

When Emerson won the 2014 Frost & Sullivan Industry Services Analysis Award for the Process Automation Market, industry analyst Kathik Sundaram noted that its portfolio of process, consulting, modernization and migration, and lifecycle and data management were highly valued. Emerson's consulting services are recognized as effective for end users, providing them with opportunities to leverage cutting-edge technologies in process automation, such as pervasive sensing and wireless networks.

Emerson Process Management and Industrial Automation businesses have been integrated into Emerson Automation Solutions. Emerson Chairman and CEO Sonnenberg stated, "We will continue to provide sales, support, engineering, and service as before. “We will be able to provide better solutions to the life sciences, food and beverage, and packaging industries,” he said.

Emerson's PlantWeb

Last year, we announced the Operational Certainty program in the Korean market to minimize operational losses and the Plantweb Digital Ecosystem, designed for Industrial IoT applications .


Vidya Ramnath, vice president of Emerson's Global Plantweb Solutions & Services business, said, "The Korean market holds significant potential for industrial IoT applications in manufacturing, oil and gas, refining, and petrochemicals. Emerson is committed to delivering a strong and flexible business case, particularly leveraging the Plantweb digital ecosystem to deliver on its promise through a scalable technology and service platform." Ultimately, businesses will be able to realize ROI from the Internet of Things,” he said.

Emerson's 2016 special newsletter, "Announcing the Transition to the Digital Age," covered pervasive sensing. The author reported that while the emergence of Foundation Fieldbus ushered in the IIoT, its potential remained elusive, and discussions about plant automation product design were still ongoing. He then predicted that new plants would be modernized with Fieldbus, and existing plants with WirelessHART.

Pervasive Sensing
Pervasive Sensing is the most fundamental level of PlantWeb: sensing. Sensors installed within unit process facilities easily monitor information and supply essential energy, forming the foundation for increased energy efficiency. The sensed data is connected to a cloud-based Secure First Mile , leveraging the industrial machine-to-machine communication protocol OPC UA and Microsoft Azure. Physical security is enhanced with data diodes that ensure one-way transmission between OT systems and devices.

PlantWeb Insight
Data collected from across the plant is analyzed through the web-based PlantWeb Insights, which can be accessed from any device with a web browser. Emerson plans to support 12 applications each quarter, focusing on reliability, safety, productivity, energy, and leak management. The three applications released to date are steam trap monitoring, pump monitoring, and pressure gauge monitoring.

Steam Trap Insight remotely monitors steam traps in difficult-to-reach locations, eliminating manual inspections and reducing energy waste. Pump Insight provides visual information to staff through condition monitoring to diagnose problems leading to aging and failure. This predictive monitoring allows customers to proactively correct errors and improve efficiency.

PlantWeb Advisor
PlantWeb Advisor consists of a condition advisor that continuously monitors critical assets to identify potential problems, a performance advisor that tracks the operational efficiency of plant equipment, and an energy advisor that displays and manages the plant's air consumption in real time.

Condition Advisor provides proactive warnings of unplanned shutdowns and slowdowns, increasing reliability, process effectiveness, and reducing safety and environmental risks. This information allows plant personnel to take corrective action and prevent production losses, costly reactive maintenance, and potential environmental or safety incidents.

These plant webs can be monitored and accessed regardless of the worker's location through Always Mobile .

AMS Asset View, an application connected to the platform, offers personalized views that allow staff to focus on management by viewing only the alerts they need to address at the appropriate time. The DeltaV Mobile application allows process engineers, operators, and plant managers to view lists according to their preferences and receive real-time alarm notifications.
Ron Martin, President, Asia Pacific

“Emerson revolutionized the automation industry with Plantweb, the first field-based digital plant architecture,” said Ron Martin, president of Emerson Automation Solutions Asia Pacific. “Now, we are transforming the Industrial Internet of Things again, delivering technologies that support operational certainty.”
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