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DC/DC Converter Design: Understanding Electrical Characteristics First

Google 우선 소스Published2021.02.24 14:55

Depending on the operating voltage of each device
DC/DC converter providing stable power supply
You must know how to evaluate electrical characteristics to complete the design.



A DC/DC converter is a device that converts DC (direct current) into DC, and depending on the conversion method, it is also called a linear regulator or a switching regulator.

Most devices on the PCB operate solely on DC. Each device has a unique operating voltage range and different voltage precision requirements.

A DC/DC converter is required because supplying an unstable power source can cause problems such as device malfunction or performance degradation.

DC/DC converters affect not only power supply design but also the overall product design. Therefore, power design engineers must be able to evaluate electrical characteristics such as load regulation, inductor current, output voltage, and power efficiency.
▲ Hee-Won Na, Principal Researcher at ROHM Technical Center [Photo by Reporter Soo-Min Lee]

We asked Na Hee-won, a principal researcher at ROHM Korea Technical Center, about the competencies an engineer must possess to evaluate the electrical characteristics of a DC/DC converter.


Q. What points should be considered when evaluating the electrical characteristics of a DC/DC converter?
A. Measurement results must not vary depending on the evaluation environment and method during the evaluation. It is most important to familiarize yourself with the precise evaluation methods for each characteristic assessment item to ensure consistent results.


Q. What are the reasons for the decrease in power efficiency of DC/DC converters?
A. There are conduction losses caused by the on-resistance of the switch element, switching losses caused by the switching operation, charging losses of the switch gate, parasitic diode losses caused by dead time, IC power consumption losses, and losses due to inductor winding resistance.


Q. Why is it necessary to measure load regulation?
A. Load regulation refers to checking how much the output voltage fluctuates depending on the load current. The most important role of a DC/DC converter is to output a stable voltage. If the output voltage fluctuates, there is a possibility that devices using the converter's output as input may malfunction, so it must be checked.


Q. How important are inductors in DC/DC converters?
A. To understand the importance of inductors, you must know the operating characteristics of DC/DC converters. To maintain a stable output voltage, a DC/DC converter supplies power by turning on the input voltage switch when the output voltage drops. At this time, magnetic energy is accumulated in the inductor.

Conversely, when the output voltage increases, the ground switch is turned on. At this time, the magnetic energy stored in the inductor becomes current and is supplied to the load. The DC/DC converter repeats these two operations to create a stable output voltage. This is why inductors are needed in DC/DC converters.


Q. Why is it necessary to measure the output voltage of a DC/DC converter?
A. When a DC/DC converter repeats switching operations, ripple voltage and spike noise are generated in the output voltage. Since devices such as SoCs and FPGAs require high output voltage precision, such as ±2% or less, inspectors must verify the output voltage precision of the device using an oscilloscope.


Q. What measuring equipment is required for the evaluation?
A. Basically, a power supply to provide input power to the DC/DC converter and an electronic load to regulate the output load are required. An oscilloscope to measure switching waveforms, inductor current, and output voltage stability, as well as voltage and current probes, are also necessary, along with a multimeter to measure accurate efficiency.


Q. What DC/DC converter design support measures does ROHM provide to engineers?
A. ROHM currently offers a diverse lineup of DC/DC converters based on input voltage and output current ranges. Additionally, we share circuit design information and case studies through the Tech Web.

In addition, we provide a free simulation tool that verifies power devices and driver ICs simultaneously, and we are continuously adding to our lineup of simulation-enabled ICs.
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