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Extending drone flight range depends on optimizing hydrogen fuel cell power delivery network (PDN).
DMI DS30 hydrogen fuel cell drone, 2-hour flight
Long-duration drones require optimized power pack PDNs.
Bycor Supports PDN Design with Modular Regulators
The utility of drones is increasing with the introduction of hydrogen fuel cells.
In 2020, Doosan Mobility Innovation (DMI) conducted demonstrations of its hydrogen fuel cell drone, the DS30, capable of two-hour flight, in the U.S. Virgin Islands and Jeju Island. DMI's hydrogen fuel cell technology laid the foundation for accelerating mobile robot development through its extended flight range and load capacity.

In addition, the company completed extensive solar panel testing at Haenam Solar City, the largest solar power plant in Korea, confirming its potential for commercial applications. To perform the same mission under the same conditions with a drone equipped with existing batteries, the batteries would need to be replaced more than six times.

Developing hydrogen fuel cells for mobility requires comprehensive technological innovation, from materials science to system-level design optimization. The key to mobility is miniaturization, lightweight design, and efficiency. Furthermore, high energy output and durability are required to ensure stable, long-term flight.
To achieve this, the system must be optimized by reducing the weight of the stack itself, configuring a powertrain with high power density, and simplifying the design of the entire power pack, including peripheral components. The core of this design lies in the system's Power Delivery Network (PDN) implementation and architecture.

The 'DP30' power pack mounted on the DS30 drone consists of two main powertrains that supply power to the drone's rotor, stack controller board, and fans. Based on a wide range of variable output voltages, from 40V to 74V, the DP30 power pack ensures a regulated 48V, 12A output to the drone's rotor side, while consistently supplying 12V, 8A to the stack controller board and fans.
DMI selected Vicor's Pre-Regulation Module (PRM) buck-boost regulator and Zero-Voltage Switching (ZVS) buck regulator to achieve high efficiency and high power density in the PDN. PRM can support the OCV (Open Circuit Voltage) of hydrogen fuel cell stacks up to 74V and perform stable voltage regulation up to 48V.

The drone's rotor-side PDN uses two Bycor PRM buck-boost regulators (PRM48AF480T400A00) in parallel to supply the 12A required by the rotor. The stack controller board-side PDN uses a PRM buck-boost regulator (PRM48AH480T200A00) and a PI3546 ZVS buck regulator (PI3546-00-LGIZ).
In addition to the 2.6kW DP30 power pack currently in production, DMI is diversifying its product line by power capacity. We plan to develop products with various capacities, including a 1.5kW hydrogen fuel cell power pack scheduled for release this year and a 10kW power pack, and also release drones with new structures suitable for each power pack.

DMI will leverage Vicor's modular approach to power to provide scalability across a diverse product line, while addressing engineering challenges such as stack structure changes as power capacity increases, powertrain and peripheral components, and heat dissipation.
Long-duration drones require optimized power pack PDNs.
Bycor Supports PDN Design with Modular Regulators
The utility of drones is increasing with the introduction of hydrogen fuel cells.
In 2020, Doosan Mobility Innovation (DMI) conducted demonstrations of its hydrogen fuel cell drone, the DS30, capable of two-hour flight, in the U.S. Virgin Islands and Jeju Island. DMI's hydrogen fuel cell technology laid the foundation for accelerating mobile robot development through its extended flight range and load capacity.
▲ Emergency medical supplies delivery in the U.S. Virgin Islands
DMI DS30 hydrogen fuel cell drone demonstrated [Photo = DMI]
DMI DS30 hydrogen fuel cell drone demonstrated [Photo = DMI]
In addition, the company completed extensive solar panel testing at Haenam Solar City, the largest solar power plant in Korea, confirming its potential for commercial applications. To perform the same mission under the same conditions with a drone equipped with existing batteries, the batteries would need to be replaced more than six times.

▲ DS30 used for solar panel inspection [Photo = DMI]
Developing hydrogen fuel cells for mobility requires comprehensive technological innovation, from materials science to system-level design optimization. The key to mobility is miniaturization, lightweight design, and efficiency. Furthermore, high energy output and durability are required to ensure stable, long-term flight.
To achieve this, the system must be optimized by reducing the weight of the stack itself, configuring a powertrain with high power density, and simplifying the design of the entire power pack, including peripheral components. The core of this design lies in the system's Power Delivery Network (PDN) implementation and architecture.

▲ Hydrogen fuel cell and lithium polymer battery
Energy Density Comparison [Graph = DMI]
Energy Density Comparison [Graph = DMI]
The 'DP30' power pack mounted on the DS30 drone consists of two main powertrains that supply power to the drone's rotor, stack controller board, and fans. Based on a wide range of variable output voltages, from 40V to 74V, the DP30 power pack ensures a regulated 48V, 12A output to the drone's rotor side, while consistently supplying 12V, 8A to the stack controller board and fans.
DMI selected Vicor's Pre-Regulation Module (PRM) buck-boost regulator and Zero-Voltage Switching (ZVS) buck regulator to achieve high efficiency and high power density in the PDN. PRM can support the OCV (Open Circuit Voltage) of hydrogen fuel cell stacks up to 74V and perform stable voltage regulation up to 48V.

▲ Hydrogen fuel cell power pack structure [Photo = DMI]
The drone's rotor-side PDN uses two Bycor PRM buck-boost regulators (PRM48AF480T400A00) in parallel to supply the 12A required by the rotor. The stack controller board-side PDN uses a PRM buck-boost regulator (PRM48AH480T200A00) and a PI3546 ZVS buck regulator (PI3546-00-LGIZ).
In addition to the 2.6kW DP30 power pack currently in production, DMI is diversifying its product line by power capacity. We plan to develop products with various capacities, including a 1.5kW hydrogen fuel cell power pack scheduled for release this year and a 10kW power pack, and also release drones with new structures suitable for each power pack.

▲ The Bycor regulator used in the DMI DS30 drone [Image = Bycor]
DMI will leverage Vicor's modular approach to power to provide scalability across a diverse product line, while addressing engineering challenges such as stack structure changes as power capacity increases, powertrain and peripheral components, and heat dissipation.
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